PPRC Pipes Detail

We are pleased to be introducing HANZEL PPRC PIPE SYSTEM before you as we know that our products ranging from 20mm to 160mm with more than 450 different fittings can fulfill your entire needs while pipe installations. An association means long years of mutual co-operation on the basis of trust & Responsibility and is much more for us as "The customer’s success and satisfaction is our success" and we are confident that you will feel the difference after using HANZEL PPRC PIPE SYSTEM. HANZEL Pipes & Fittings are manufactured in accordance with ISO 9001-2000 Quality Management system and are used and accepted worldwide for both Hot & Cold circulation system of potable water, oils and other fluids in domestic applications as well industrial segments. HANZEL PP-RC pipes are available in five category/class according to pressure capability.

The silent features of HANZEL PPRC PIPE system are:

• It can be used for transportation of water and other fluids of temperature up to 140°c.
• The low thermal conductivity of HANZEL pipes makes the product excellent for hot water circulation.
• The linear expansion and contraction is negligible even in open installation up to 47°c.
• HANZEL PPRC PIPE SYSTEM is Hygienic, Non-Toxic Rust and Scale freemaking it ideal for Drinking water purposes.

Polypropylene Random Copolymer is a proven, high performance random copolymer that enable the production of top quality solutions for hot & cold water piping applications. Thanks to it's exceptional heat stability, extraction resistance, stable rocessing characteristics and ease of welding and installation. Polypropylene Random Copolymer enables pipes to be manufactured which, ensure a reliable performance for at least 100 years. Pipes from Polypropylene Random Copolymer setting the standards in long lasting, reliable and effective water management. Extremely long life of at least 100 years.

• Taste and odour neutral.
• Excellent weld ability.
• Bacteriologically neutral.
• Physiologically harmless.

Raw Material

The raw material used in the manufacture of HANZEL PPRC Pipes & Fittings is the Korean raw material HYOSUNG R200P. This raw material is obtained by cracking petroleum where by propen monomer polymerizes with polypropleyene co monomer to form POLYPROPYLENE RANDOM CO POLYMER referred to as Type-3 PPRC. HYOSUNG R200P is a top grade raw material where-in; during extrusion the molecules are stretched to provide rigidity with high molecular weight ulfilling the requirements to with stand high temperature and pressure. The process of manufacture of HANZEL PPRC pipes & fittings confirms to international standards of DIN 8077/8078 & DIN 16962 where-in the finished products are subjected to atest by Sweden Body cote polymer AB Institution for a duration of 8760 Hours.

R200P

Since 1998, Hyosung Corp. has been leading supplier of PP for PP-R pipe in the world with the brand of ‘TOPILENE R200P’.

History

With continuous product development to meet market requirements, in 1998 Hyosung launched R200P, high molecular weight low-MFR polypropylene-ethylene random copolymer. R200P is recommended for pressure pipe manufacturing and injection moulding of fittings for use at elevated temperatures.
It is available in natural, gray, green, white, and blue colors. Even though the sales initiated in the Middle east and Turkey, it soon became biggest share in Asian market. Now, R200P is used all around the world like Europe, South-America, Asia and Africa.

Advantages

Comparing with conventional inserts HANZEL brass inserts have following special features: Swallowtail form of groove on the outer side of HANZEL inserts. This form of groove can prevent leakage due to expand or contract of the materials because of temperature change. New groove added on the inner side. With this groove the connection strength will be increased and anti-leakage function will be improved. Kurled screw thread by HANZEL male inserts. With the help of this processing sealing band, for example Teflon tapes can be banded on the thread much tighter than before. The installation quality and efficiency will be increased. Rough surface connected with plastic. Instead of smooth surface by connectional inserts rough surface of HANZEL inserts has benefit to increase the connection strength . Inserts are made of High brass which contains 65% Copper and 35% Zinc and has a high tensile strength and is corrosion resistant. Brass is coated with chromium which helps to reduce friction, add wear resistance and to increase corrosion resistance.

Technology Which Provides HANZEL PP-RC PIPE SYSTEM

HANZEL produces PPRC (Polypropylene Random Co Polymer) Pipes & Fittings with High Korean technology compatible to DIN 8077-8078 & DIN 16962 standards, with using HYOSUNG R200P. The greatest specialty about HYOSUNG R200P raw material is its extremely safe usage in the hot water pipes as it has brilliant resistance against heat and chemical substances. The products which are produced from this raw material are hygienic and agreeable to the nutriment charter because it is not also affected by any biological substances. It is certified by Health Ministries of European Union countries that PPRC Type 3 raw material is healthy and hygienic. It is completely Non Toxic and complies with food grade as per the current standards at international level. The increasing use of PPRC in the field of packing confirms the hygienic quality of the raw material. This guarantees HANZEL PPRC PIPE SYSTEM as the optimal packing for one of our most precious commodity goods - The Potable Water.

Fields of Application

The polypropylene random co polymer pipe system from HANZEL can be used for:

• Chilled water networks in the Air conditioning systems.
• Pipe networks for rain water utilization systems.
• Pipe networks for compressed-air plants.
• Pipe networks for swimming pools facilities.
• Pipe networks for solar plants.
• Pipe networks in agriculture, horticulture sectors and for gardens.
• Pipe networks for industry, i.e. for transport of aggressive fluids, wide range of chemicals and liquid foods.

The complete system of pipes and fittings made from weldable polypropylene random copolymer (PPRC) with the best performance features with regard to both cold and hot pressurised fluids: low noise, hygiene and resistance to stray currents, combined with extreme ease of installation. The assembly method, in which the parts are welded by melting, eliminates all leak problems. The system's versality and its specific chemical and physical characteristics make HANZEL, always supplied in the exclusive "HANZEL Green" colour, the ideal solution for hot water, heating and air-conditioning system. Our injection machines have been highly equipped with PLC Computer Operating System, in order to increase productivity and to ensure product quality. with these machines in different sizes we can manufacture most series of fittings and other plastic/ plastic-metal products. The new professional and international workmanship standard digital pipe extrusion lines made it possible to produce different kinds of pipes, from ordinary PP-R pipes to various types of plastic metal composite pipes, and increased the production capacity with upgraded quality.

Features

• Strong & Long Lasting. Hygienic & Non-Toxic.
• No Rust, No Scaling & Resistant to Abrasion - Corrosion. Highly Resistance to Acids & Chlorides.
• Light Weight & No Maintenance. Extremely Low Thermal conductivity
• Easy Installation & Handling. Insulation is not required for Interior Applications. Tolerates High Pressure & Temperature.
• Low Pressure Drop. Eco-Friendly & Not Harmful to Human Health. Noise Free at High Flow Rates.
• Approved by Water Quality Institutes of 16 Countries. Extensive Saving in both Time & Labour.
• No Calcification and Sedimentation.Un-Effected by Termites. Widely used in European & Developed Countries.
• Resistant to Stray Electric Currents.
• No Bacterial or Fungal Growth and No Contamination. Highly Flexible and Competitive Price.

About PP-R

The driving forces of this change are lower prices, better sanitation and environmental concern. Additional reasons are improvement of the properties of the plastics, such as increased resistance to pressure and heat. Among other plastic materials, PP-R pipe became most widely used for hot water systems due to its good quality aspects and advantages in installation as well as reasonable economics. The demand for PP-R pipes has increase rapidly not only in Europe where the demand initially began, but also in the Middle East and China. PVC , one of the most widely used materials in manufacturing pipes, is being replaced by PE and PP for environmental reasons.

Advantages

Comparison with Other Pipe Systems

					Pex-Al-Pex Pipe		HANZEL
Property / Pipe Style	G.I Pipe	Copper Pipe	UPVC Pipe	CPVC Pipe		P.B Pipe
Service Life	5-10 Years	25 Years	25 Years	25 Years	50 Years	50 Years	100 Years
Resistance to High Temperature	Very Good	Very Good	Bad	Common	Very Good	Good	Very Good
Hygienic Property	Bad	Common	Bad	Common	Very Good	Very Good	Very Good
Recyclable and No Pollution	No	No	No	No	Yes	Yes	Yes
Pipe Furring	Yes	Yes	No	No	No	No	No
Common-Resistant	Bad	Bad	Very Good	Very Good	Very Good	Good	Very Good
Installation	Hard	Hard	Easy	Easy	Easy	Easy	Easy
Price	Average	High	Low	High	High	High	Average
Reliability	Common	Common	Common	Common	Common	Common	Very Good